| Porous-media aerostatic bearing | Air passes through a porous carbon, ceramic, or sintered material to form a distributed air film between the bearing and the granite surface. | Common design supply pressure is approximately 0.3–0.6 MPa; actual air-film clearance is application-specific and often in the micrometre range. | Excellent stiffness uniformity, low sensitivity to local orifice blockage, very low friction, and good suitability for precision granite guideways. | Higher air consumption can occur; porous material must be protected from oil, water, particles, and sudden pressure loss. | Pressure–flow curves, load-capacity data, stiffness test results, flatness requirements, material data, and contamination-control instructions. |
| Orifice-restricted aerostatic bearing | Air is supplied through precision restrictors or calibrated orifices positioned in the bearing face. | Typically offers controllable pressure distribution; performance depends strongly on orifice diameter, spacing, supply pressure, and bearing geometry. | Efficient for custom layouts, adjustable design parameters, and potentially lower air consumption than a fully porous face. | Orifices can clog; uneven granite surfaces or incorrect preload may reduce stability and increase tilt sensitivity. | Restrictor drawings, orifice tolerances, flow-balance measurements, contamination limits, and test data at the intended supply pressure. |
| Vacuum-preloaded air bearing | A positive-pressure air film is combined with vacuum preload to retain the moving element against the granite guideway. | Useful where overturning moments, vertical-axis motion, or separation risk must be controlled; vacuum level and sealing geometry are application-dependent. | Improves retention, reduces lift-off risk, and can support bidirectional or inverted-axis arrangements. | Requires an additional vacuum circuit, reliable seals, filtration, monitoring, and a safe response to loss of air or vacuum. | Retention-force calculations, vacuum-flow data, emergency-stop behavior, leak-rate results, and system-level safety documentation. |
| Flat granite air-bearing guideway | A flat granite reference surface supports a translating carriage fitted with opposed or coplanar air bearings. | Key data include granite flatness, straightness, squareness, bearing span, carriage mass, travel length, and allowable pitch/yaw/roll. | High dimensional stability, low thermal expansion compared with many metals, and excellent compatibility with optical or metrology applications. | Granite is heavy and brittle; installation, leveling, shipping, vibration isolation, and temperature control can dominate total cost. | CMM or interferometric geometry reports, granite material certificate, installation tolerances, lifting plan, and environmental requirements. |
| Rotary granite air-bearing stage | Radial and/or thrust air bearings support a rotary element on a granite base or reference surface. | Selection depends on radial load, axial load, moment load, rotational speed, runout, angular accuracy, and allowable air consumption. | Very low mechanical friction, no rolling-element wear, and suitable performance for indexing, scanning, and precision measurement. | Requires careful balancing and control of axial preload; vibration, air turbulence, and thermal drift may affect angular accuracy. | Radial and axial stiffness maps, runout results, rotational-error-motion data, balance procedure, and speed-dependent test reports. |
| Load capacity and stiffness | Verify static load capacity, vertical and lateral stiffness, moment stiffness, and stiffness at the actual operating clearance. | Do not select by nominal load alone; include carriage mass, payload, acceleration, overturning moment, safety margin, and pressure variation. | Correct sizing improves geometric accuracy, dynamic response, and resistance to external vibration. | Catalog values may be measured under different pressure, clearance, temperature, or mounting conditions than the final application. | Application-specific calculations, independently witnessed load tests, defined acceptance limits, and raw measurement data. |
| Compressed-air quality | Use clean, dry, oil-free air with filtration, regulation, water separation, and—when required—refrigerated or desiccant drying. | Specify quality by ISO 8573-1 classes rather than only using the phrase “clean air”; required class depends on bearing design and environment. | Reduces clogging, corrosion, ice formation, performance drift, and premature failure of porous orifice components. | Poor plant air quality is a frequent cause of unstable air gaps and blocked restrictors; pressure dew point must suit the lowest system temperature. | Air-quality specification referencing ISO 8573-1, filter grade, dew-point requirement, oil carryover limit, flow capacity, and maintenance schedule. |
| Granite material and geometry | Evaluate granite grade, surface finish, flatness, straightness, squareness, edge treatment, threaded inserts, and mounting datum scheme. | Thermal expansion is commonly lower than steel or aluminum, but the actual coefficient depends on the granite material and temperature range. | Good long-term dimensional stability, high compressive strength, damping, and resistance to many common machine-tool coolants. | Point impacts can chip the surface; uneven support or temperature gradients can distort the reference plane. | Material certificate, calibrated geometry map, support-point instructions, thermal data, surface-finish specification, and repair policy. |
| Accuracy and error motion | Define linear positioning accuracy, repeatability, straightness, flatness, pitch, yaw, roll, and radial or axial runout separately. | Use application-specific acceptance values; accuracy is affected by granite geometry, bearing preload, temperature, servo control, and measurement setup. | A complete error-motion specification prevents a single repeatability number from masking geometric or thermal errors. | Unclear definitions of accuracy, repeatability, resolution, and error motion make supplier comparisons unreliable. | Test method, instrument uncertainty, environmental conditions, data plots, traceability records, and an acceptance protocol aligned with ISO 230-1 and ISO 230-2 where applicable. |
| Thermal and environmental performance | Assess ambient temperature, gradients, air-temperature stability, humidity, vibration, cleanroom class, and heat from motors or nearby equipment. | Temperature stability is generally more important than a single nominal room temperature; test conditions should match the intended operating environment. | Controlled conditions improve repeatability and reduce drift in granite geometry and air-film behavior. | A stable granite base cannot compensate for large gradients, direct sunlight, turbulent airflow, or poorly isolated vibration. | Thermal test report referencing ISO 230-3 where relevant, vibration criteria, cleanroom compatibility statement, and installation environmental limits. |
| Calibration and measurement traceability | All accuracy, stiffness, pressure, flow, and geometry measurements should be made with calibrated instruments. | Calibration certificates should identify instrument ID, calibration date, uncertainty, method, and traceability to recognized national or international standards. | Traceable measurements make global supplier comparisons and incoming inspection more defensible. | Supplier-generated numbers without uncertainty or method information may not be comparable or auditable. | Calibration records from a competent laboratory, preferably operating in accordance with ISO/IEC 17025, plus complete inspection reports. |
| Supplier quality and manufacturing control | Review process control for granite machining, lapping, bearing-face finishing, restrictor installation, cleaning, assembly, and final testing. | Prefer documented inspection plans with defined sampling, nonconformance control, revision control, and serial-level records. | Reduces variation between units and supports repeatable replacement or multi-axis system integration. | Uncontrolled subcontracting, undocumented rework, or inconsistent inspection can create hidden geometry and performance variation. | Quality-management certificate such as ISO 9001, process flow, control plan, first-article report, corrective-action process, and change-notification procedure. |
| International compliance and safety | Include pneumatic safety, pressure protection, emergency response, lifting, electrical integration, and applicable machinery documentation. | Relevant references may include ISO 4414 for pneumatic systems, ISO 12100 for machinery risk assessment, and local pressure-equipment or electrical rules. | Clear compliance documentation simplifies import, installation, risk assessment, and acceptance in different jurisdictions. | Certification markings alone do not prove that the complete air-bearing assembly meets the buyer’s application risk requirements. | Risk assessment, pneumatic schematic, pressure ratings, safety instructions, declaration of conformity where applicable, and country-specific documentation. |
| Packaging, installation, and after-sales support | Specify shock-resistant packaging, moisture protection, lifting points, leveling procedure, air-cleaning procedure, spare parts, and technical support. | Granite components require engineered lifting and support; installation should include leveling, surface cleaning, pressure verification, and geometry recheck. | Good logistics and commissioning practices protect the precision achieved during manufacturing. | Shipping damage, incorrect support, or contamination during installation can permanently affect accuracy and air-bearing performance. | Packaging specification, shock indicators where appropriate, installation manual, commissioning checklist, spare-part list, warranty terms, and response-time commitment. |