| Hole diameter | Specify the finished diameter and its tolerance. Small-diameter holes generally require a suitably sized drill, guide bushing, and stable setup. | Confirm the machine’s supported tool-diameter range and whether the required drill, coolant delivery, and guide arrangement are available for that diameter. |
| Hole depth and depth-to-diameter ratio | Calculate the ratio as hole depth divided by hole diameter. Deep-hole applications often have ratios above 10:1; the practical limit depends on diameter, material, tooling, and process conditions. | Check usable drilling stroke, tool length and rigidity, chip evacuation, and high-pressure coolant capacity. Ask for a trial cut or process validation at the required depth. |
| Workpiece material | Identify the material grade and condition, such as steel, stainless steel, aluminum alloy, or a heat-treated material. These can differ in machinability and chip formation. | Confirm suitable cutting parameters, tool geometry, coolant filtration, and chip-handling capacity for the actual material. Do not assume one setup suits every alloy or condition. |
| Hole straightness and position | Define the permitted deviation over the full hole length, along with the hole’s location relative to datum faces or other features. | Review machine alignment, workholding rigidity, entry-face preparation, guide support, and the inspection method. Verify capability on a representative workpiece. |
| Diameter tolerance and surface finish | State the required diameter tolerance and surface-finish value, including how and where they will be measured. | Determine whether drilling alone can meet the drawing requirements or whether a follow-up operation, such as reaming or honing, is needed. Confirm results with the specified measurement method. |
| Workpiece dimensions and mass | Record the workpiece’s length, width or diameter, weight, and the space required for fixtures and coolant access. | Compare these values with the machine’s work envelope, table or chuck capacity, loading access, and available support for long or heavy parts. |
| Hole layout and orientation | List the number of holes, their coordinates, entry directions, and any angled or intersecting holes. | Match the required axes and positioning range to the machine configuration. Consider rotary or indexing capability if multiple faces or orientations must be drilled. |
| Production volume | Estimate parts per shift or per year, holes per part, and expected changeovers between jobs. | For frequent or high-volume production, compare cycle time, tool-change arrangements, automation options, and setup repeatability. For varied low-volume work, prioritize flexibility and changeover access. |
| Coolant and chip management | Deep-hole drilling relies on effective coolant delivery and chip removal; requirements vary with hole size, depth, material, and cutting conditions. | Check coolant pressure and flow against the proposed process, plus filtration, tank capacity, temperature control, and chip conveyor or collection arrangements. |
| Final verification | Prepare a representative part or test coupon that includes the critical material, diameter, depth, tolerance, and hole orientation. | Use a cutting trial to verify cycle time, straightness, diameter, surface finish, and repeatability before committing to the production setup. |